Engineering Center Steyr GmbH - Engineering excellence

The Magna Powertrain Engineering Center in St Valentin is an internationally acknowledged engineering supplier. The latest development methods and testing facilities enable short development periods, and highlights us as a full-service provider. Passenger car, commercial vehicle and off-road OEMs use our innovation power to work together on the vehicles of the future.

St Valentin's location is the headquarters of the global engineering organization within Magna Powertrain. Our portfolio includes:

  • system engineering and architecture
  • electrification of vehicles
  • vehicle engineering (cars, trucks, off-road, etc)
  • engine engineering
  • drivetrain engineering
  • electrics/electronics/mechatronics
  • simulation and testing services
  • technical application software and support
  • prototyping and production.

FEMFAT software

FEMFAT (Finite Element Method Fatigue) performs fatigue analyses in combination with all leading finite element systems considering a multitude of fatigue influences including stress gradient, mean stress and various influences from production processes.

Commonly used interfaces to multi-body simulation programmes, optimisation and measurement systems are employed to ensure full and convenient integration into your CAE tool chain.

At an early stage of the design process - long before time and cost consuming tests are performed - FEMFAT provides engineers with reliable information on the fatigue life of structures. Therefore, it is possible to improve critical areas and ensure weight optimisation from the beginning, resulting in high grade prototypes and consequently leading to fewer development loops.

The continuous practical usage of FEMFAT ensures its outstanding reliability. The FEMFAT simulation method and approach is based on decades of constant correlation between fatigue life prediction and fatigue life testing in multiple internal and external development programmes. Engineering Center STEYR has incorporated the results of more than 500 fatigue-related analyses and testing projects, generating the foundation for our software engineers to develop FEMFAT into an reliable engineering tool. This made FEMFAT one of the leading fatigue analysis applications in the automotive industry and formed the basis for its worldwide acceptance.

Efficiency and high quality are an absolute must for all our customers. FEMFAT accounts for many important interacting fatigue influences such as: material properties; notches; mean stresses; surface roughness; temperature field; plasticity; mechanical and chemical surface treatments; component sizes; special behaviour of welding seams; spot welds; self-piercing rivets; multi-axial loading and much more.

FEMFAT results can be displayed graphically using either FE post-processors or the FEMFAT VISUALIZER module. The result types include damage, safety factors of endurance or static loads as well as stresses, ratio and multiaxiality.
An output record file shows all relevant material data, analysis parameters and stress tensors for highly loaded nodes including detailed fatigue results.

Methods and verification

The methods used in FEMFAT are based on the latest scientific findings of the German FKM-guideline, and the work of Hück/Thrainer/Schütz (synthetic S/N-curves) on the local stress strain conception (TU-Darmstadt), the R1MS-conception for assessment of welding seams and ECS-proprietary methods for spot joints. Supplementary to the statements made above, methods applicable to FEM were developed, such as the calculation of notch influence with regard to the relative stress gradient or consideration of the interaction of different stress-tensors by using the method of the "critical cutting plane".
These entire hypotheses have been checked by comparing numerous test series with fatigue analysis results and have been verified during many years of practical use.


FEMFAT is a comprehensive tool that provides quick and reliable answers concerning the design release of components.
FEMFAT combines know how from the special fields Finite Element Method, characterisation of material properties and fatigue testing. Its graphic user interface guides the user step by step and very few modifications of settings are required to carry out a fatigue analysis.

Germanischer Lloyd (GL) renewables certification

FEMFAT has been certified in accordance with GL's requirements. In order to properly conduct a FEMFAT fatigue analysis in accordance with the requirements set forth by GL, it is absolutely necessary to follow certain steps that are comfortably collected in a predefined template and agreed upon with GL.

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